Hybrid Bond Wheels For CNC Grinder
Hybrid bond wheels with most advantages of both resin and metal bonds, free cutting and self-sharpening, good regidity and strengh, excellent shape retention, deep grinding and fast feed, long dressing interval, workpiece in good quality, little viberation, low load, efficiency 100-150% higher than the resin bond
Feature:
- Outstanding cutting ability
- High precision
- Easy dressing ability
- Long dressing interval
- Excellent surface finish
- Best edge holding quality
- Best stock removel rates and efficiency
- Long tool life
- Low machine load
- No crack on grindle
Specification:
| Shape |
D |
T |
W/U |
X |
V° |
Grit |
Application |
| 1A1 |
50-175 |
6-20 |
6-20 |
5-15 |
|
D54-D107 |
Fluting/OD grinding |
| 1V1 |
50-175 |
6-20 |
6-20 |
3-10 |
10-80° |
D54-D107 |
Fluting/Gashing |
| 3A1/14A1 |
50-175 |
8-20 |
3-10 |
3-10 |
10-80° |
D54-D107 |
Fluting/OD grinding |
| 11V9 |
50-150 |
25-40 |
3 |
10 |
70° |
D46-D64 |
Clearance/Other operations |
| 12V9 |
50-150 |
20-25 |
3 |
10 |
45° |
D54-D107 |
Gashing/Other operations |
Application:
Hybrid bond grinding wheels are mainly used in CNC Tools Grinding Machine with a very excellent stability and high flexibility,it’s requirement for the diamond grinding wheel could not be reached by usual diamond grinding wheel. The most demanding and time consuming operation is the flute grinding where we have a high stock removal- a cutting depth of 7-8mm is not unusual. As the contact area is large it is difficult for the coolant to reach the grinding zone. In order to minimize the risk of excessive heat generation, which may cause surface damages on the work piece and reduce the particle strength of the heat sensitive diamonds grits, it is often necessary to reduce the infeed or the feed rate.
But our new generation Hybrid Diamond/CBN Grinding Wheel, especially used for the CNC TOOLS grinding machine,such as: ANCA,WALTER,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN and so on. Have shown excellent grinding performance in flute grinding with high stock removal capacity combined with a minimum of wheel wear. It is not necessary to reduce the infeed or the impact rate with our Hybrid Diamond/CBN Grinding Wheel.
The Hybrid Diamond/CBN Grinding Wheel especially used for the CNC Tools grinding machine has the following performance:
1, High wheel shape retention, suitable for the high precision tools operation
2, High stock removal 4-7mm
3, Superior surface quality
4, Very low spindle load
5, Fast cutting speed
6, High wear resistance for longer life
